Cast Vinyl

Cast Vinyl Material: High-Performance Vinyl for Wraps and Complex Surfaces

Cast vinyl is our most advanced material, designed for professional applications where flexibility and longevity are non-negotiable. At 6.0 mil thickness with lamination, it’s ideal for full vehicle wraps, marine graphics, and other complex surfaces that require a conformable, durable vinyl. This material is built for outdoor use and trusted by print resellers and business owners alike for its reliability under pressure.

The cast construction allows the vinyl to stretch and conform smoothly over curves, rivets, and recessed panels—without lifting or wrinkling. It holds printed colors with clarity and sharpness, and includes your choice of gloss or matte lamination for added UV and abrasion resistance. With an outdoor lifespan of up to 7 years, this material is engineered to perform in demanding conditions without compromising on appearance or adhesion.

Designed for Wraps, High-Exposure Branding, and Professional Installations

Cast vinyl is the preferred option for full-coverage projects that require long-term durability and precise fit. From commercial fleet wraps to long-term signage on curved surfaces, this material delivers both flexibility and strength. You can see how we use this material in our custom cast vinyl stickers and wraps, available in a variety of shapes and finishes to fit your branding needs.

If your job calls for premium performance and surface versatility, cast vinyl is the material you want in your toolkit.